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  PRODUCTS Bonded Coated Vitrified Diamonds Non Abrasive Consumables Training  

  cutting and grinding guidance & safety notes  
   
  Warning

Abrasive wheels operate at speeds of over 200mph, whilst a damaged or a wheel incorrectly fitted or used could injure, maim or kill you. No person should mount an abrasive wheel unless they have been trained and appointed to do so.
 
   
  Do's
  1. Before changing a wheel switch off the machine and the power, pull out the plug and release any lock on the switch.
  2. Always visually inspect all wheels for damage before mounting.
  3. Make sure, before starting the machine, that the wheel guard is adjusted to the best position and secured in place.
  4. Fit the side handle as required, usually to either side of the grinder depending if a person is left or right handed.
  5. Always use the tools supplied by the machine manufacturer to change the wheel.
  6. Always use the correct flanges and ensure that they are not damaged, clean and free from burrs.
  7. Check that the spindle speed marked on the machine is not greater than the operating speed marked on the wheel.
  8. Check that the wheel is correctly marked up for type, diameter, bore size, speed-both rpm and metres per second and is marked as suitable for use on metal or stone.
  9. Blotters are required between the wheel and the flanges on 450mm diameter discs and above. They are not required on wheels less than this size on portable machines.
  10. Allow newly mounted wheels to run at maximum operating speed with the guard in place, for at least one full minute before use.
  11. Wear appropriate safety clothing such as ear protection, dust masks, goggles and gloves. Any eye protection must be marked BS2092 and be of grade 1 impact.
  12. Always use the machine in a clear area, stand in a comfortable position with a secure foothold where the body is well balanced and machine well supported.
  13. Hold the machine at an angle between 30 to 45 degrees to the work when using depressed centre grinding wheels.
  14. Always make certain the work is firmly secured when cutting or grinding.
  15. Check machine speeds regularly, especially after maintenance or repair. This is particularly important for petrol or pneumatic machines.
  16. Always handle and store all wheels carefully. Cutting-off wheels should be stored flat.
  17. Depressed centre wheels should be stacked on top of one another.
  18. Keep the cables clear of the disc or wheel to avoid the risks of cutting.
  19. Use only reinforced cutting-off wheels on portable machines. Non-reinforced wheels should only be used on fixed machines with the correct guards.
  20. If in doubt always refer to a qualified instructor or safety officer.
Do Nots
  1. Mount a damaged wheel.
  2. Exceed the maximum operating speed marked on the wheel/disc.
  3. Use mounting flanges which are damaged, dirty or incorrect.
  4. Force a wheel onto the spindle of a machine.
  5. Tighten the locking nut excessively, hand tightness is usually sufficient. Never use a chisel etc to tighten flanges or locking nuts.
  6. Use a machine without a guard secured in place.
  7. Use blotters with depressed centre wheels.
  8. Grind on the centre of cutting wheels.
  9. Apply excessive force to push the wheel into the work or allow the wheel to be trapped or pinched in the cut.
  10. Grind with a depressed centre grinding wheel at an angle below 30 degrees.
  11. Stop the machine by applying pressure to the wheel.
  12. Lower a portable machine by its cable to the floor, this can cause cracking to the wheel.
  13. Use a machine in a position which is not clear.
  14. Put the machine on the floor, workbench until the wheel/disc has stopped rotating.
  15. Handle wheels roughly.
  16. Use non-reinforced wheels on portable machines under any circumstances.
Intended as general information only. These notes are not a substitute for proper training.
 
 
   
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